Ophthalmic Packaging Manufacturer IndiaIOL Trays, Cataract Kit Packaging, Cleanroom Class 8 · Vapi
Custom PETG thermoformed ophthalmic packaging — IOL packaging trays, cataract surgical instrument packaging, eye care device packaging. Cleanroom Class 8, GMP, ISO 9001:2015. Ophthalmic packaging manufacturer from Vapi, Gujarat.
Click for full
photo
Click for full
photo
Click for full
photoOphthalmic Packaging Manufacturer IndiaIOL Trays, Cataract Kit Packaging, Cleanroom Class 8 · Vapi
Trizen Packaging manufactures ophthalmic packaging from our Cleanroom Class 8, GMP-compliant, ISO 9001:2015 certified facility in Vapi, Gujarat — custom PETG thermoformed packaging for intraocular lenses (IOLs), cataract surgical instrument kits, vitreoretinal surgical instrument trays, and ophthalmic device packaging. Ophthalmic packaging manufacturer from Vapi for ophthalmic device companies and eye care surgical instrument manufacturers across India and for export.
Ophthalmic device packaging requires the most stringent particulate control of any medical packaging category — intraocular lenses (IOLs) are implanted directly into the eye, where any particulate contamination from the packaging can cause endophthalmitis (intraocular infection), a vision-threatening complication. IOL packaging components must be produced in the cleanest possible controlled environment, from the purest available thermoforming materials, with the tightest possible dimensional consistency.
Intraocular Lens (IOL) Packaging Trays
PETG face seal blister tray — IOL in sterile presentation
Medical-grade PETG
IOL optic surface no-contact, haptic protection, face seal flange
Cataract Surgical Instrument Kit Packaging
Multi-instrument PETG tray — all instruments in defined kit sequence
Medical-grade PETG
Instrument surface protection, cutting edge clearance, sterile kit presentation
Vitreoretinal Surgical Instrument Packaging
PETG tray — vitreoretinal instruments in defined positions
Medical-grade PETG
Micro-instrument protection, cannula geometry, face seal flange
Phaco Handpiece & Tip Packaging
PETG face seal blister — phacoemulsification tip protected
Medical-grade PETG
Handpiece geometry, tip clearance, irrigation sleeve protection
Glaucoma Device Packaging
PETG blister tray — glaucoma drainage device in cavity
Medical-grade PETG
Device geometry support, tube protection, implant surface clearance
Contact Lens Packaging Inserts
PETG thermoformed packaging for contact lens secondary packaging
Medical-grade PETG
Sterile packaging component for contact lens retail format
Ophthalmic Surgical Kit Inserts
Multi-component PETG tray — complete eye surgical kit
Medical-grade PETG
All instruments in kit position, sterile kit presentation, face seal flange
| Medical Device / Application | Packaging Format | Material | Key Requirement |
|---|---|---|---|
| Intraocular Lens (IOL) Packaging Trays | PETG face seal blister tray — IOL in sterile presentation | Medical-grade PETG | IOL optic surface no-contact, haptic protection, face seal flange |
| Cataract Surgical Instrument Kit Packaging | Multi-instrument PETG tray — all instruments in defined kit sequence | Medical-grade PETG | Instrument surface protection, cutting edge clearance, sterile kit presentation |
| Vitreoretinal Surgical Instrument Packaging | PETG tray — vitreoretinal instruments in defined positions | Medical-grade PETG | Micro-instrument protection, cannula geometry, face seal flange |
| Phaco Handpiece & Tip Packaging | PETG face seal blister — phacoemulsification tip protected | Medical-grade PETG | Handpiece geometry, tip clearance, irrigation sleeve protection |
| Glaucoma Device Packaging | PETG blister tray — glaucoma drainage device in cavity | Medical-grade PETG | Device geometry support, tube protection, implant surface clearance |
| Contact Lens Packaging Inserts | PETG thermoformed packaging for contact lens secondary packaging | Medical-grade PETG | Sterile packaging component for contact lens retail format |
| Ophthalmic Surgical Kit Inserts | Multi-component PETG tray — complete eye surgical kit | Medical-grade PETG | All instruments in kit position, sterile kit presentation, face seal flange |
Ophthalmic Packaging — Technical Enquiry
Medical-grade PETG · Cleanroom Class 8 · GMP · ISO 9001:2015 · ISO 11607 compatible.
Ophthalmic PackagingSpecific Technical Requirements
Ophthalmic Packaging Key Design Requirements
Click for full photo
01 / Ophthalmic control
IOL Optic Clearance — No Cavity Contact on Optical Surface
IOL optic and haptic geometry confirmed from device technical drawing. Cavity designed with defined clearance zone over the optic surface — no packaging contact with the optical zone of the IOL under any handling condition.
Ophthalmic Packaging — Submit Device Drawing
Cleanroom Class 8 · GMP · ISO 9001:2015 · Medical-grade PETG · Validation support documentation.
Materials for Ophthalmic Packaging
| Material | Medical Application | Key Property |
|---|---|---|
| Medical-Grade PETG | Primary — face seal blister trays, lidded trays, all sterile barrier packaging components | EO and gamma compatible, ISO 11607 compatible, medical-grade additive specification, CoA per batch |
| Medical-Grade HIPS | Protective transit trays and secondary packaging where sterile barrier is not required | Good impact resistance, chemical resistance, cost-efficient for non-sterile-barrier applications |
| Medical-Grade PP | Non-sterile-barrier protective packaging — device presentation trays | Chemical resistance, dimensional stability, autoclave compatible grades available |
Why Medical Device Companies Choose Trizen for Ophthalmic Packaging
Frequently Asked QuestionsMedical device packaging
PETG thermoformed packaging for IOL packaging trays, cataract surgical instrument kit packaging, vitreoretinal surgical instrument packaging, phaco handpiece and tip packaging, glaucoma device packaging, and ophthalmic surgical kit inserts. Cleanroom Class 8, GMP, ISO 9001:2015. Ophthalmic packaging manufacturer from Vapi, Gujarat.
ISO 9001:2015, GMP, and Cleanroom Class 8 (ISO 14644-1 — 100,000 particles/m³). All medical packaging components produced in the Class 8 cleanroom with full GMP batch documentation per production batch.
Yes — medical-grade PETG is compatible with Ethylene Oxide (EO) sterilization and gamma radiation sterilization. EO compatibility confirmed by material CoA per production batch.
First article inspection report, dimensional inspection records per production batch, material CoA with medical-grade PETG specification per batch, batch records, ISO 9001:2015 certificate, GMP compliance documentation.
Ophthalmic packaging manufacturer Vapi — Cleanroom Class 8, GMP, ISO 9001:2015. Ophthalmic packaging manufacturer Gujarat for medical device companies. Medical packaging manufacturer from India for domestic and export medical device markets.
Trizen manufactures the thermoformed PETG packaging component — the tray or blister shell. Device loading, Tyvek/foil lidding, heat sealing, and sterilization are performed by the medical device manufacturer. Clear scope for DHF traceability.
First article: 14 to 21 business days from device technical drawing or sample — cleanroom CNC tooling at Vapi. ISO 9001:2015, GMP, and Cleanroom Class 8 documentation per production batch.
Ophthalmic Packaging — Cleanroom Class 8, GMP, ISO 9001:2015 · Vapi
Medical-grade PETG · ISO 11607 compatible · Validation documentation · Cleanroom Class 8 · Vapi, Gujarat