Trizen Packaging

Vascular Packaging Manufacturer India | Trizen Packaging

Vascular Packaging Manufacturer IndiaCatheter Packaging Trays, Cleanroom Class 8 · Vapi

Custom PETG thermoformed catheter packaging trays, stent packaging, guide wire packaging, angioplasty balloon packaging — face seal blister components for vascular device sterile packaging. Manufactured in Cleanroom Class 8 under GMP and ISO 9001:2015. Vascular packaging manufacturer from Vapi, Gujarat.

Cleanroom Class 8GMPISO 9001:2015Vapi Gujarat
Cleanroom
Class 8
GMP
Certified
ISO
9001:2015
PRIORITY: Medical Industry

Vascular Packaging Manufacturer IndiaCatheter Packaging Trays, Cleanroom Class 8 · Vapi

Trizen Packaging manufactures vascular packaging from our Cleanroom Class 8, GMP-compliant, ISO 9001:2015 certified facility in Vapi, Gujarat — custom PETG thermoformed catheter packaging trays, stent packaging components, guide wire packaging, trocar packaging blister trays, and angioplasty device packaging. Vascular packaging manufacturer from Vapi for interventional cardiology and vascular device companies across India and for export.

Vascular device packaging covers the widest range of device geometries in medical packaging — from ultra-fine guide wires (0.014 inch diameter) to large-bore catheters (32 French) to coiled stent delivery systems. Each device geometry requires custom thermoformed cavity design from the specific device profile. The consistent requirement across all vascular device packaging is sterile barrier integrity — vascular devices are implanted or introduced into the circulatory system, where any contamination is life-threatening.

01

Central Venous Catheter (CVC) Packaging

Packaging Format

PETG thermoformed tray — catheter coiled in defined position

Material

Medical-grade PETG

Key Requirement

Catheter coil geometry support, hub protection, lumen cap clearance

02

Stent & Stent Delivery System Packaging

Packaging Format

PETG face seal blister tray — delivery system in linear cavity

Material

Medical-grade PETG

Key Requirement

Delivery system profile support, balloon protection, hub geometry

03

Guide Wire Packaging

Packaging Format

PETG or HIPS tray — guide wire coiled without kink stress

Material

Medical-grade PETG/HIPS

Key Requirement

No kink stress geometry, coil radius minimum confirmed, tip protection

04

Angioplasty Balloon Catheter Packaging

Packaging Format

PETG face seal blister — balloon catheter in linear cavity

Material

Medical-grade PETG

Key Requirement

Balloon protection from pinch points, catheter curve geometry, hub clearance

05

Trocar & Cannula Packaging

Packaging Format

PETG face seal blister tray — trocar in tip-protected cavity

Material

Medical-grade PETG

Key Requirement

Trocar tip protection, cannula length support, face seal flange

06

Drainage Catheter & Tube Packaging

Packaging Format

PETG thermoformed tray — drainage catheter in coiled or linear format

Material

Medical-grade PETG

Key Requirement

Catheter lumen patency maintenance, tip protection, face seal flange

07

Combi Pack Vascular Trays

Packaging Format

Multi-device PETG tray — catheter + guide wire + accessories

Material

Medical-grade PETG

Key Requirement

Each device in defined position, combined kit sterile presentation

01 / 07
Medical Device / Application Packaging Format Material Key Requirement
Central Venous Catheter (CVC) Packaging PETG thermoformed tray — catheter coiled in defined position Medical-grade PETG Catheter coil geometry support, hub protection, lumen cap clearance
Stent & Stent Delivery System Packaging PETG face seal blister tray — delivery system in linear cavity Medical-grade PETG Delivery system profile support, balloon protection, hub geometry
Guide Wire Packaging PETG or HIPS tray — guide wire coiled without kink stress Medical-grade PETG/HIPS No kink stress geometry, coil radius minimum confirmed, tip protection
Angioplasty Balloon Catheter Packaging PETG face seal blister — balloon catheter in linear cavity Medical-grade PETG Balloon protection from pinch points, catheter curve geometry, hub clearance
Trocar & Cannula Packaging PETG face seal blister tray — trocar in tip-protected cavity Medical-grade PETG Trocar tip protection, cannula length support, face seal flange
Drainage Catheter & Tube Packaging PETG thermoformed tray — drainage catheter in coiled or linear format Medical-grade PETG Catheter lumen patency maintenance, tip protection, face seal flange
Combi Pack Vascular Trays Multi-device PETG tray — catheter + guide wire + accessories Medical-grade PETG Each device in defined position, combined kit sterile presentation

Vascular Packaging — Technical Enquiry

Medical-grade PETG · Cleanroom Class 8 · GMP · ISO 9001:2015 · ISO 11607 compatible.

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Device-Specific Packaging Challenges

Vascular PackagingSpecific Technical Requirements

Guide Wire Kink Stress — Packaging Coil Geometry Must Respect Minimum Bend Radius
Problem: Guide wire packaging where the coil radius is below the guide wire's minimum bend radius causes permanent kink deformation — the guide wire is non-functional. Guide wire kink damage from packaging is not visible in the sealed blister. Solution: Minimum bend radius confirmed from guide wire technical specification. Coil cavity radius designed to exceed the minimum bend radius.
Long Catheter Linear Geometry — Packaging Must Maintain Lumen Patency
Problem: Catheter packaging where the tray imposes a sharp bend in the catheter body can cause partial lumen collapse — the catheter lumen has reduced internal diameter at the bend. Solution: Catheter curve geometry confirmed from the catheter's minimum curve radius specification. Tray cavity provides smooth curves with no sharp bend points.
Trocar Tip — Sharp Point Must Not Contact Any Packaging Surface
Problem: Trocar tips are surgical cutting edges — any contact with the packaging material before use causes visible damage to the cutting edge. Solution: Trocar tip cavity with defined tip clearance zone — the trocar tip is suspended in clearance, no packaging contact on the tip geometry.
Design Requirements

Vascular Packaging Key Design Requirements

Vascular Packaging Detail Click for full photo
Vascular Packaging Detail

01 / Vascular control

Guide Wire Coil Cavity — Minimum Bend Radius Confirmed Before Tooling

Minimum bend radius confirmed from guide wire technical specification before coil cavity design. Cavity coil radius designed to exceed minimum bend radius. No kink stress on any section of the guide wire in the packaging.

Vascular Packaging — Submit Device Drawing

Cleanroom Class 8 · GMP · ISO 9001:2015 · Medical-grade PETG · Validation support documentation.

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Materials

Materials for Vascular Packaging

Material Medical Application Key Property
Medical-Grade PETG Primary — face seal blister trays, lidded trays, all sterile barrier packaging components EO and gamma compatible, ISO 11607 compatible, medical-grade additive specification, CoA per batch
Medical-Grade HIPS Protective transit trays and secondary packaging where sterile barrier is not required Good impact resistance, chemical resistance, cost-efficient for non-sterile-barrier applications
Medical-Grade PP Non-sterile-barrier protective packaging — device presentation trays Chemical resistance, dimensional stability, autoclave compatible grades available
Vascular packaging manufacturer Vapi — medical packaging manufacturer Gujarat for medical device companies. ISO 9001:2015 · GMP · Cleanroom Class 8 production at Vapi, Gujarat. Medical-grade PETG CoA, GMP batch records, and ISO 11607 compatible dimensional documentation per production run.
Why Choose Trizen

Why Medical Device Companies Choose Trizen for Vascular Packaging

Guide Wire Kink Stress Analysis — Minimum Bend Radius Confirmed
Minimum bend radius confirmed from guide wire technical specification before every catheter packaging coil cavity design. Kink stress analysis mandatory for all guide wire and coiled catheter packaging.
Cleanroom Class 8 + GMP — Combined Capability
All medical packaging components produced in Class 8 cleanroom with full GMP batch documentation. The combined capability that medical device supplier qualification programmes require.
ISO 11607 Compatible Components — Validation Documentation
First article inspection report, dimensional records per batch, material CoA, batch records — all available to support the medical device manufacturer's ISO 11607 packaging validation documentation package.
Medical-Grade PETG — EO and Gamma Sterilization Compatible
Medical-grade PETG as standard for all medical packaging components. EO sterilization compatible and gamma radiation compatible. Material CoA per batch.
Frequently Asked Questions

Frequently Asked QuestionsMedical device packaging

PETG thermoformed packaging for catheter packaging trays (CVC, drainage catheters), stent and delivery system packaging, guide wire packaging, angioplasty balloon catheter packaging, trocar and cannula packaging, and combi pack vascular trays. Cleanroom Class 8, GMP, ISO 9001:2015. Vascular packaging manufacturer from Vapi, Gujarat.

ISO 9001:2015, GMP, and Cleanroom Class 8 (ISO 14644-1 — 100,000 particles/m³). All medical packaging components produced in the Class 8 cleanroom with full GMP batch documentation per production batch.

Yes — medical-grade PETG is compatible with Ethylene Oxide (EO) sterilization and gamma radiation sterilization. EO compatibility confirmed by material CoA per production batch.

First article inspection report, dimensional inspection records per production batch, material CoA with medical-grade PETG specification per batch, batch records, ISO 9001:2015 certificate, GMP compliance documentation.

Vascular packaging manufacturer Vapi — Cleanroom Class 8, GMP, ISO 9001:2015. Vascular packaging manufacturer Gujarat for medical device companies. Medical packaging manufacturer from India for domestic and export medical device markets.

Trizen manufactures the thermoformed PETG packaging component — the tray or blister shell. Device loading, Tyvek/foil lidding, heat sealing, and sterilization are performed by the medical device manufacturer. Clear scope for DHF traceability.

First article: 14 to 21 business days from device technical drawing or sample — cleanroom CNC tooling at Vapi. ISO 9001:2015, GMP, and Cleanroom Class 8 documentation per production batch.

Vascular Packaging — Cleanroom Class 8, GMP, ISO 9001:2015 · Vapi

Medical-grade PETG · ISO 11607 compatible · Validation documentation · Cleanroom Class 8 · Vapi, Gujarat