Trizen Packaging

Ophthalmic Packaging Manufacturer India | Trizen Packaging

Ophthalmic Packaging Manufacturer IndiaIOL Trays, Cataract Kit Packaging, Cleanroom Class 8 · Vapi

Custom PETG thermoformed ophthalmic packaging — IOL packaging trays, cataract surgical instrument packaging, eye care device packaging. Cleanroom Class 8, GMP, ISO 9001:2015. Ophthalmic packaging manufacturer from Vapi, Gujarat.

Cleanroom Class 8GMPISO 9001:2015Vapi Gujarat
Cleanroom
Class 8
GMP
Certified
ISO
9001:2015
PRIORITY: Medical Industry

Ophthalmic Packaging Manufacturer IndiaIOL Trays, Cataract Kit Packaging, Cleanroom Class 8 · Vapi

Trizen Packaging manufactures ophthalmic packaging from our Cleanroom Class 8, GMP-compliant, ISO 9001:2015 certified facility in Vapi, Gujarat — custom PETG thermoformed packaging for intraocular lenses (IOLs), cataract surgical instrument kits, vitreoretinal surgical instrument trays, and ophthalmic device packaging. Ophthalmic packaging manufacturer from Vapi for ophthalmic device companies and eye care surgical instrument manufacturers across India and for export.

Ophthalmic device packaging requires the most stringent particulate control of any medical packaging category — intraocular lenses (IOLs) are implanted directly into the eye, where any particulate contamination from the packaging can cause endophthalmitis (intraocular infection), a vision-threatening complication. IOL packaging components must be produced in the cleanest possible controlled environment, from the purest available thermoforming materials, with the tightest possible dimensional consistency.

01

Intraocular Lens (IOL) Packaging Trays

Packaging Format

PETG face seal blister tray — IOL in sterile presentation

Material

Medical-grade PETG

Key Requirement

IOL optic surface no-contact, haptic protection, face seal flange

02

Cataract Surgical Instrument Kit Packaging

Packaging Format

Multi-instrument PETG tray — all instruments in defined kit sequence

Material

Medical-grade PETG

Key Requirement

Instrument surface protection, cutting edge clearance, sterile kit presentation

03

Vitreoretinal Surgical Instrument Packaging

Packaging Format

PETG tray — vitreoretinal instruments in defined positions

Material

Medical-grade PETG

Key Requirement

Micro-instrument protection, cannula geometry, face seal flange

04

Phaco Handpiece & Tip Packaging

Packaging Format

PETG face seal blister — phacoemulsification tip protected

Material

Medical-grade PETG

Key Requirement

Handpiece geometry, tip clearance, irrigation sleeve protection

05

Glaucoma Device Packaging

Packaging Format

PETG blister tray — glaucoma drainage device in cavity

Material

Medical-grade PETG

Key Requirement

Device geometry support, tube protection, implant surface clearance

06

Contact Lens Packaging Inserts

Packaging Format

PETG thermoformed packaging for contact lens secondary packaging

Material

Medical-grade PETG

Key Requirement

Sterile packaging component for contact lens retail format

07

Ophthalmic Surgical Kit Inserts

Packaging Format

Multi-component PETG tray — complete eye surgical kit

Material

Medical-grade PETG

Key Requirement

All instruments in kit position, sterile kit presentation, face seal flange

01 / 07
Medical Device / Application Packaging Format Material Key Requirement
Intraocular Lens (IOL) Packaging Trays PETG face seal blister tray — IOL in sterile presentation Medical-grade PETG IOL optic surface no-contact, haptic protection, face seal flange
Cataract Surgical Instrument Kit Packaging Multi-instrument PETG tray — all instruments in defined kit sequence Medical-grade PETG Instrument surface protection, cutting edge clearance, sterile kit presentation
Vitreoretinal Surgical Instrument Packaging PETG tray — vitreoretinal instruments in defined positions Medical-grade PETG Micro-instrument protection, cannula geometry, face seal flange
Phaco Handpiece & Tip Packaging PETG face seal blister — phacoemulsification tip protected Medical-grade PETG Handpiece geometry, tip clearance, irrigation sleeve protection
Glaucoma Device Packaging PETG blister tray — glaucoma drainage device in cavity Medical-grade PETG Device geometry support, tube protection, implant surface clearance
Contact Lens Packaging Inserts PETG thermoformed packaging for contact lens secondary packaging Medical-grade PETG Sterile packaging component for contact lens retail format
Ophthalmic Surgical Kit Inserts Multi-component PETG tray — complete eye surgical kit Medical-grade PETG All instruments in kit position, sterile kit presentation, face seal flange

Ophthalmic Packaging — Technical Enquiry

Medical-grade PETG · Cleanroom Class 8 · GMP · ISO 9001:2015 · ISO 11607 compatible.

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Device-Specific Packaging Challenges

Ophthalmic PackagingSpecific Technical Requirements

IOL Optic Surface Contact — Particulate or Scratch on Optic Causes Rejection
Problem: IOL packaging where the cavity contacts the optical surface of the intraocular lens creates either surface scratches or particulate deposition on the optic — both cause surgical rejection of the IOL. Solution: IOL optic and haptic geometry confirmed from device technical drawing before cavity design. Optic surface suspended in clearance — no cavity contact on the optical zone.
Particulate Level — IOL Packaging Requires Highest Possible Cleanroom Standard
Problem: IOL packaging produced outside cleanroom conditions at the cleanest possible standard carries surface particulates that deposit on the IOL optic when the package is opened for surgery. Solution: Cleanroom Class 8 for all IOL packaging component production at Vapi.
Micro-Instrument Precision — Vitreoretinal Instruments Have Sub-Millimetre Geometry
Problem: Vitreoretinal surgical instruments (25G, 27G gauge cannulas, micro-forceps) have sub-millimetre geometric features that must be protected from any mechanical contact. Solution: Micro-instrument cavity design from device technical drawing — instrument working end suspended in clearance with minimum 2mm clearance on all dimensions.
Design Requirements

Ophthalmic Packaging Key Design Requirements

Ophthalmic Packaging Detail Click for full photo
Ophthalmic Packaging Detail

01 / Ophthalmic control

IOL Optic Clearance — No Cavity Contact on Optical Surface

IOL optic and haptic geometry confirmed from device technical drawing. Cavity designed with defined clearance zone over the optic surface — no packaging contact with the optical zone of the IOL under any handling condition.

Ophthalmic Packaging — Submit Device Drawing

Cleanroom Class 8 · GMP · ISO 9001:2015 · Medical-grade PETG · Validation support documentation.

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Materials

Materials for Ophthalmic Packaging

Material Medical Application Key Property
Medical-Grade PETG Primary — face seal blister trays, lidded trays, all sterile barrier packaging components EO and gamma compatible, ISO 11607 compatible, medical-grade additive specification, CoA per batch
Medical-Grade HIPS Protective transit trays and secondary packaging where sterile barrier is not required Good impact resistance, chemical resistance, cost-efficient for non-sterile-barrier applications
Medical-Grade PP Non-sterile-barrier protective packaging — device presentation trays Chemical resistance, dimensional stability, autoclave compatible grades available
Ophthalmic packaging manufacturer Vapi — medical packaging manufacturer Gujarat for medical device companies. ISO 9001:2015 · GMP · Cleanroom Class 8 production at Vapi, Gujarat. Medical-grade PETG CoA, GMP batch records, and ISO 11607 compatible dimensional documentation per production run.
Why Choose Trizen

Why Medical Device Companies Choose Trizen for Ophthalmic Packaging

IOL Optic Surface Clearance — No Contact on Optical Zone Mandatory
IOL optic and haptic geometry confirmed from device drawing before every ophthalmic packaging cavity design. Optic surface suspended in clearance — zero contact with optical zone.
Cleanroom Class 8 + GMP — Combined Capability
All medical packaging components produced in Class 8 cleanroom with full GMP batch documentation. The combined capability that medical device supplier qualification programmes require.
ISO 11607 Compatible Components — Validation Documentation
First article inspection report, dimensional records per batch, material CoA, batch records — all available to support the medical device manufacturer's ISO 11607 packaging validation documentation package.
Medical-Grade PETG — EO and Gamma Sterilization Compatible
Medical-grade PETG as standard for all medical packaging components. EO sterilization compatible and gamma radiation compatible. Material CoA per batch.
Frequently Asked Questions

Frequently Asked QuestionsMedical device packaging

PETG thermoformed packaging for IOL packaging trays, cataract surgical instrument kit packaging, vitreoretinal surgical instrument packaging, phaco handpiece and tip packaging, glaucoma device packaging, and ophthalmic surgical kit inserts. Cleanroom Class 8, GMP, ISO 9001:2015. Ophthalmic packaging manufacturer from Vapi, Gujarat.

ISO 9001:2015, GMP, and Cleanroom Class 8 (ISO 14644-1 — 100,000 particles/m³). All medical packaging components produced in the Class 8 cleanroom with full GMP batch documentation per production batch.

Yes — medical-grade PETG is compatible with Ethylene Oxide (EO) sterilization and gamma radiation sterilization. EO compatibility confirmed by material CoA per production batch.

First article inspection report, dimensional inspection records per production batch, material CoA with medical-grade PETG specification per batch, batch records, ISO 9001:2015 certificate, GMP compliance documentation.

Ophthalmic packaging manufacturer Vapi — Cleanroom Class 8, GMP, ISO 9001:2015. Ophthalmic packaging manufacturer Gujarat for medical device companies. Medical packaging manufacturer from India for domestic and export medical device markets.

Trizen manufactures the thermoformed PETG packaging component — the tray or blister shell. Device loading, Tyvek/foil lidding, heat sealing, and sterilization are performed by the medical device manufacturer. Clear scope for DHF traceability.

First article: 14 to 21 business days from device technical drawing or sample — cleanroom CNC tooling at Vapi. ISO 9001:2015, GMP, and Cleanroom Class 8 documentation per production batch.

Ophthalmic Packaging — Cleanroom Class 8, GMP, ISO 9001:2015 · Vapi

Medical-grade PETG · ISO 11607 compatible · Validation documentation · Cleanroom Class 8 · Vapi, Gujarat