Syringe Trays Manufacturer IndiaPharma-Grade PETG, GMP Cleanroom · Vapi
Custom PETG thermoformed syringe trays and holders for prefilled and empty syringes — plunger rod protection, flange support, needle geometry. Syringe packaging manufacturer from Vapi — GMP, Cleanroom Class 8, ISO 9001:2015.
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photoSyringe Trays Manufacturer IndiaPharma-Grade PETG, GMP Cleanroom · Vapi
Trizen Packaging manufactures syringe trays and holders from our Cleanroom Class 8, GMP-compliant, ISO 9001:2015 certified facility in Vapi, Gujarat — custom PETG thermoformed syringe trays for prefilled syringes (PFS), empty syringes, and combination syringe packaging. Syringe packaging manufacturer from Vapi for pharmaceutical companies, contract filling organisations, and syringe manufacturers. As a syringe trays manufacturer from India, we supply PETG pharma-grade syringe trays for domestic pharmaceutical and for export.
Syringe tray packaging is a precision pharmaceutical application — prefilled syringes (PFS) contain the drug product in the primary container and must be handled with the same care as a finished pharmaceutical dosage form. The thermoformed PETG tray must support the syringe flange, protect the needle tip and needle shield, protect the plunger rod back-end from pre-actuation, and maintain the PFS in an upright, label-visible orientation for automated inspection and dispensing.
| Pharma Product / Application | Packaging Format | Material | Key Requirement |
|---|---|---|---|
| Prefilled Syringes (1mL, 2.25mL, 5mL) | PETG thermoformed tray — PFS in flange-supported, upright position | Pharma-grade PETG | Flange support geometry, needle shield clearance, plunger back-end clearance, label visible |
| Cartridges & Dual-Chamber Syringes | PETG tray for pharmaceutical cartridges and dual-chamber formats | Pharma-grade PETG | Cartridge geometry support, dual-chamber orientation, needle clearance |
| Auto-Injector Prefilled Syringes | PETG tray for auto-injector format PFS | Pharma-grade PETG | Auto-injector body geometry, safety mechanism clearance, label visible |
| Empty Pharmaceutical Syringes (bulk) | PETG or PP bulk tray for empty glass syringes | Pharma-grade PETG/PP | Syringe body support, tip cap protection, barrel-to-barrel no-contact |
| Vaccine Syringes | PETG tray for prefilled vaccine syringes | Pharma-grade PETG | Vaccine PFS flange support, needle cap protection, label visible for lot/batch |
| Multi-Row Syringe Combo Trays | Multi-format PETG tray — multiple syringe formats in one tray | Pharma-grade PETG | Mixed syringe format support, GMP documented, sterile component packaging |
Syringe Trays & Holders — Technical Enquiry
GMP · Cleanroom Class 8 · ISO 9001:2015 · Pharma-grade materials · Vapi, Gujarat.
Syringe Trays & HoldersTechnical Requirements
Syringe Trays & Holders Key Design Requirements
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01 / Syringe control
Plunger Back-Face Clearance — No Pre-Actuation in Packaging
Plunger stopper back-face clearance zone in all PFS tray cavities — no packaging contact on plunger stopper back face at any handling orientation or pallet stack load.
Syringe Trays & Holders — Submit Technical Enquiry
GMP · Cleanroom Class 8 · ISO 9001:2015 · Pharma-grade materials.
Materials for Syringe Trays & Holders
| Material | Pharma Application | Key Property |
|---|---|---|
| Pharma-grade PETG | Primary — all prefilled syringe trays, PFS, vaccine syringe trays, auto-injector PFS trays | Pharmaceutical-grade specification, no extractables risk, pharma-grade CoA per batch |
| Pharma-grade PP | Empty syringe bulk trays where non-sterile secondary packaging is acceptable | Chemical resistance, dimensional stability, pharmaceutical-grade available |
| Medical/Pharma-grade HIPS | Non-sterile empty syringe transit packaging applications | Good impact resistance, cost-efficient for non-sterile syringe transit packaging |
Why Pharmaceutical Companies Choose Trizen for Syringe Trays & Holders
Frequently Asked QuestionsPharmaceutical packaging
Custom PETG pharma-grade syringe trays for prefilled syringes (1mL, 2.25mL, 5mL), cartridges and dual-chamber syringes, auto-injector PFS, empty pharmaceutical syringes, vaccine syringes, and multi-row syringe combo trays. GMP, Cleanroom Class 8, ISO 9001:2015. Syringe packaging manufacturer from Vapi.
Plunger stopper back-face clearance zone in all PFS tray cavities — no packaging contact on plunger stopper back face. PFS dose integrity protected in secondary packaging.
Syringe flange support ledge geometry — the syringe flange rests on the tray ledge, transferring stack load through the tray structure, not through the glass barrel.
Needle cap and needle shield area suspended in clearance zone — no packaging contact on needle cap surfaces in all syringe tray cavity designs.
Syringe packaging manufacturer Vapi. Syringe trays Gujarat. GMP, Cleanroom Class 8, ISO 9001:2015 per run.
All syringe tray production under GMP with ISO 9001:2015 and Cleanroom Class 8 documentation per batch.
First article: 14 to 21 business days from PFS sample and tray format specification.
Syringe Trays & Holders — GMP, Cleanroom Class 8, ISO 9001:2015 · Vapi
GMP · Cleanroom Class 8 · ISO 9001:2015 · Pharma-grade materials · Vapi, Gujarat